Manufacturing.

With over half a century of operational experience in the textile sector, the Cotonificio Zambaiti Manufacturing Hub combines productive ability in increasingly cutting-edge technologies,artisanal excellence to create unique quality products.
Ennoblement.

In order to ensure the ideal basis for the subsequent dyeing or printing processes, the finishing department processes every necessary phase, from hair burning to bleaching and stenter.

Digital and rotary printing.

With the use of multiple printing technologies, from traditional to the most advanced digital, using reactive and pigment dyes, he creates refined designs and lively colours.

Dyeing.

Dyeing of fabrics with pigment or reactive dyes.

Finishing.

Finishing of the fabrics with excellent techniques allows for dimensional stability, color resistance, easy-iron treatments, a high-quality appearance and feel.

Calendering.

Visual and hand refinement of the fabric through the calender, a process that improves shine and softness.

Kitchen colours.

Careful preparation of color mixes to ensure precise and vivid shades in finished products.

Quality control and laboratory.

Rigorous quality checks and laboratory tests to ensure that products meet the high standards required.

Padding and Quilting.

Use of machinery for the creation of sustainable padding generated by the combination of semi-finished fabrics and recycled plastic from the recovery of PET bottles. Quilting process of different weights responding to market needs.

Cutting machines.

Use of cutting machines to obtain precise dimensions and shapes of products, ensuring uniformity and high standards.

Packaging.

Design and creation of seams and product finishes that meet different needs: from industrial machines to professional craftsmen.

Pack and packaging.</span

Selection of packaging materials, design and manufacturing of packages, labelling, sewing and preparation for shipping.​

Cutting-edge logistics.

Implementation of an efficient logistics system to ensure rapid and timely distribution of finished products to customers.

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